⚙ī¸ Mechanical Projects

Practical, hands-on and simulation-driven projects that emphasize the design, prototyping, and performance analysis of mechanical systems. Key areas include 3D CAD modeling, product development, kinematic mechanism design, finite element analysis (FEA), computational fluid dynamics (CFD), digital twins, and modern manufacturing processes.

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CAD

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Smart recyclable bin with reclined handguard

The design for a smart receptable with a reclined handguard and initial mockup design 🗑ī¸
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Product design improvement for a tumbler with lid

the full research-to-design improvements made for Brumate's Toddy Tumbler and Bev-Lock Seal 🧋
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Surface design of a bottle

What is needed to create and make needed design for a bottle with groove patterns
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car jack support design considerations and modelling

Essence of making a car jack to get desired output force
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Design of a simple vase with handle

The use of surface environment and tools under F360 to outline vase curves and features.
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modelling and functionality of a vise

Showcasing the made vise with full render and functionality 🗜ī¸
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CMM Inspection Fixture for Gearbox Cover

A fixture precision tool for securing components during metrology measurements 🛠ī¸
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Design and Modeling of an Adaptive Valve Mechanism

The modelling for a general purposa valve spring mechanism and cam follower using Solidworks

CAE

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Motion study for a gearbox

Application of geabox for increasing RPM
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Motion study for a pick and place mechanism

Validation of made pick and place machine motion
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Validating mesh quality for a brake-pedal hinge assembly

What is checked to ensure that body elements are properly captured using ANSYS software
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Development of a Conveyor Belt Digital Twin

Using Unity and C# scripts for physics, I explore here how to replicate the movement of conveyor belts
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Kinematic and finite element analysis of a laparscopic gripper and forceps

The full computer-aided-design for a rudimentary laparscopic gripper for its gripper mechanism and stress loading under its forceps đŸĢŗ
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Determination of reactions made for a 2-part flange assembly connection

Case of applying remote force (moment!) to simulate structural loading offset
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Modal analysis for a machine frame

How a workpiece work under natural vibrations

CAM

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CNC machining of a lathe vise

The machining and g-codes we have made to fab a lathe vise holder 🕹ī¸
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3D scanning and printing of a person's bust

Utilizing LiDAR to capture a 3D scan of a persons head ready for use and print đŸ¤ŗđŸģ
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5-axis milling for a metal dice

The setup and needed preparation to execute this milling operation to produce a 6-sided metal dice product.